UWW & FIG Compliant Wrestling, Gymnastics, and Tatami Mats Engineered for Safety
We manufacture and supply premium sports mats and cushioning pads. Utilizing cross-linked polyethylene (XPE) and PU foams, heat-sealed slip-resistant vinyl covers, tear-resistant canvas layers, and interlocking designs, we construct professional combat mats.
Professional sports mats require high shock absorption, anti-slip surface textures, and hygienic vinyl covers to prevent impact injuries and skin burns.
Elite International Sports specializes in turnkey design and installation of UWW and FIG compliant sports mats. Standard low-density puzzle mats pack down, tear easily, and slide over floors. We supply cross-linked polyethylene (XPE) and polyurethane core foam mats, finished with heavy anti-slip vinyl sheets, ensuring professional training safety.
Our sports mats feature a multi-layer foam build, combining highly rigid XPE foam with soft open-cell PU foam. This dual-density profile absorbs high landing force shocks while maintaining firm footing for pivots.
Whether supplying mats for international wrestling tournaments, gymnastics yards, martial arts clubs, or school indoor stadiums, we deliver precise dimensions, anti-slip backings, and international safety certifications.
Multi-layer XPE foam platform covered by a heat-sealed vinyl canvas.
Explore the technical design details, structural engineering components, and calibration procedures that define our premium sports mats.
The engineering of our sports mats starts with cabinet mechanics. We design the steel frames using specialized design tools, calculating wind load parameters based on local weather records. Foundation design features reinforced concrete pedestal footings anchor-bolted with high-tensile fasteners to secure the main steel columns.
The primary columns and rafters are built-up steel sections fabricated in our quality-controlled factory. Once transported to the site, they are bolted together using high-strength fasteners. This avoids field welding, reducing structural defects. The wall cladding utilizes single or double-skin color-coated galvanized steel sheets.
We test the spring tension levels on hurdles using weight sensors to ensure they fall over easily when struck, avoiding trippings and protecting athletes from high-speed falls.
Laminated XPE closed-cell foam and PU foam cores, providing shock absorption and solid stability.
Canopy seams are heat-welded using radiofrequency tools, creating water-seal flat joints.
Hygienic natural rubber linings molded in honey-waffle designs, preventing mat slide offsets.
PVC canvas treated with zinc-pyrithione compounds, resisting mold growth and sweat odor issues.
Foams and canvases treated to meet EN 13501 fire standards, preventing flame spread risks.
Precision water-jet cut puzzle connections, ensuring fast layout changes without joint gaps.
UWW competition layouts (12m x 12m) and heavy judo tatami tiles. Features high-density XPE core foam, high friction coefficients, and cover tensioners.
Thick dismount landing mats (100mm to 300mm thickness). Combines dual density foams, side air vents, and heavy carry handles.
Flexible XPE mats cut with slots for fast rolling. Recommended for schools, yoga centers, and home fitness studios.
We work with the client to determine mat sizes, foam thicknesses, visual colors, and sport certifications.
We verify room floor dimensions, subgrade layouts, and storage configurations before manufacturing.
We design laminated foam profiles, puzzle interlocking dimensions, and canvas print layouts in CAD.
We select certified XPE closed-cell foam, open-cell PU foam, heavy PVC canvases, and anti-slip backing waffle grids.
We laminate foam blocks, machine puzzle interlocking shapes, and weld vinyl seams in our factory.
We print event boundaries, apply antimicrobial coatings, and bake slip-resistant lacquers on canvas.
We test weld joint strengths, verify foam densities, check slip resistance levels, and run clean tests.
We package mats in waterproof wrapping bags and ship them safely to the stadium site.
We sweep subfloors, lay interlocking foam panels, slide canvas sheets, and tension edge straps.
We test joint flatness under foot traffic, check rebound dampening, and run slip resistance checks.
We hand over the sports mat layout, along with cleaning guides and storage accessories.
Cross-linked closed-cell polyethylene foam. Offers excellent structural stability and dynamic deflection.
High-elastic open-cell PU foam layers. Absorbs drop impacts and prevents bottoming out.
650g/m² high-tensile polyester mesh coated in PVC, resisting spike tears and clean chemical wear.
Natural rubber sheet backing in honeycomb layouts, offering high friction coefficient factors.
Zinc-pyrithione compounds mixed inside PVC surfaces, preventing mold and sweat bacteria spread.
Alumina trihydrate chemicals mixed inside foam cells, satisfying class B fire safety standard codes.
| Parameter | Value / Specification | Standards Compliance |
|---|---|---|
| Wrestling Mat Size | 12.0m x 12.0m x 50mm thickness (official layout) | UWW Competition rules |
| Judo Tatami Tile | 2.0m x 1.0m x 40mm thickness (standard tile) | IJF Competition specs |
| Foam Density (XPE) | 50 kg/m³ to 60 kg/m³ cross-linked foam cores | ASTM D3574 density standard |
| Vinyl Tensile Strength | >2500 N/5cm warp / >2300 N/5cm weft | ISO 1421 textile strength codes |
| Shock Absorption | >65% impact force attenuation profile | EN 12503 safety standards |
| Friction Coefficient | 0.45 to 0.60 dry sliding friction factor | EN 13036 slip resistance standard |
| Expected Service Life | 8+ Years (daily training cycles) | Design life guidelines |
| Warranty | 2 Years comprehensive warranty | Standard project guidelines |
| Installation Method | Interlocking jigsaw joints / tension canvas bars | Standard assembly guides |
Fitted to meet UWW parameters, protecting competitors during heavy combat throws.
The UV-stabilized materials and hot-dip galvanized steel brackets prevent chalking, rust, and cracking under hot sun and heavy rain.
Our retractable bleacher systems slide away against the wall, allowing you to use court space for multiple sports.
Tip-up gravity hinges widen pathways naturally when empty, easing crowd movements during matches.
Blow-molded double-skin structures resist high impacts, scratching, and vandalism in public arenas.
The curved seat shapes support proper posture, ensuring a comfortable experience during long matches.
Elite competition sports mats require strict compliance with international standards. Our training and combat mats are designed and constructed to meet **UWW (United World Wrestling)** and **FIG (International Gymnastics Federation)** specifications.
UWW/FIG parameters define foam deflection ratings, landing sag limits, surface friction values, and antimicrobial finishes. Satisfying these specifications is necessary to ensure safety and code compliance.
Our structural and material systems are tested by third-party inspectors to ensure compliance with EN 12503 for landing mats, providing a safe, durable, and code-compliant combat surfacing.
Following a standard maintenance routine preserves the finish and keeps the equipment structurally stable for years.
Checking anchor bolts weekly, wiping seats, and checking canopy sheets for micro-cracks.
Lubricating swivel wheels monthly, checking bracket joints, and checking paint coatings.
Replacing old static brackets, repairing canopy sheet cracks, and upgrading to VIP padded seats.
Our structural engineers bring over 15 years of experience in structural safety design and seating layout installation.
We import certified, high-impact HDPE chairs and galvanized support brackets directly from leading manufacturers.
We handle everything—from sightline calculations and bracket anchoring to chair mounting, guardrails, and walkway codes.
Calculating safety clearances, developing detailed layout schematics, and planning anchor specifications.
Drilling concrete floor plates, securing base frames, tensioning cables, and fitting landing mats.
Testing mechanical counterweight hinges, checking anchor torque levels, safety walk-through, and layout handover.
Delivering world-class sports equipment engineered for durability, performance, safety, and international standards.
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